YuanFang PP/PPH Activated Carbon Dry Scrubber: Zero-Liquid Discharge Solution for Hazardous VOCs Control
Engineered to Outperform EU Industrial Emissions Directive (IED) Standards
🔥 Core Technology Advantages
- Triple-Action Purification
- Dry Adsorption Layer: Activated carbon beds capture >99% benzene/toluene/xylene (BTX) at concentrations up to 5000 ppm
- PPH Chemical Resistance: Handles pH 1-14 extremes, eliminating corrosion failures in acid mist/alkali fume scenarios
- Zero-Water Design: 100% dry operation vs. wet scrubbers – slashes wastewater treatment costs by 60%
- Explosion-Safe Architecture
- ATEX-Certified Modules: Static-dissipative PPH construction prevents spark ignition (Zone 1/2 compatibility)
- Pressure Relief System: Auto-venting at 0.5 bar for peroxide-forming solvents (e.g., ethyl ether)
📊 Operational Excellence
| Parameter | Performance | Industry Benchmark |
|---|---|---|
| VOCs Removal | 99.2% @ 2000 mg/Nm³ inlet load | 85-90% |
| Pressure Drop | <800 Pa | 1200-1500 Pa |
| Carbon Life | 12-18 months (regenerable option) | 6-8 months |
| Noise Level | 68 dB(A) with integrated silencer | 75-85 dB(A) |
▶️ Proven in High-Risk Sectors:
- Pharma Synthesis Labs: Meets FDA 21 CFR Part 211 for solvent recovery
- Lithium Battery Recycling: Captures HF/NMP vapors at 98.7% efficiency
- Pesticide Formulation: Neutralizes malathion/chlorpyrifos odors to <5 OU (odor units)
🌿 ESG-Driven Value Proposition
- Carbon Footprint Reduction: 1.2 tons CO₂e saved annually per unit (vs. thermal oxidizers)
- Plastic Circularity: 100% recyclable PPH material (ISO 14067 certified)
- Smart Monitoring: IoT sensors predict carbon saturation ±3% accuracy – prevent breakthrough
Why Global Leaders Trust YuanFang?
- Factory-Direct Precision: ISO 9001-certified vertical manufacturing from resin molding to AI testing
- Rapid Deployment: Pre-assembled skid units – operational in <72 hours
- Lifecycle ROI: 30% lower TCO over 10 years with patented carbon reactivation service
